Well, I am totally stumped. Was up till 2 last night attempting to fix this (all was great until I upgraded a few of these modules), so, at work today i upload 5 images in a row, sweet i thought! fixed, came home, uploaded 1, perfect, second one. BAM. same problem.

I am just thinking of editing the database entries & uploading manually, it has got me stumped as to why it works, then doesn't work..

very odd.